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Although
not certified within the scope of their TS 16949/ISO 9001
certification as a component designer, an important source
of value that customers common rely upon is the assistance
Dudek & Bock commonly provides related to component
design-based suggestions.
Amongst these include valuable input related to
"design for manufacturability", component
application-specific functionality, raw material type and
surface condition specification and component
"fit" with mating components within customer's end
products.
Use of the
APQP (Advanced Production Quality Planning) process on
literally all components produced by Dudek & Bock
ensures that products are produced using the optimum
combination of machinery and processing methods thus
ensuring that components are fully compliant with
part-specific dimensional and property requirements on a
consistent basis.
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(Stamping = 30 grams
(net) vs. Wire-form = 8 grams)
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Being
keenly aware of customer needs drive out costs on a continual
basis, on an organization-wide, cross functional basis. Dudek
& Bock places high priority on assisting customers in
this never-ending quest.
Central to this goal - and the ability to assist
customers in this crucial area - are the use of value
engineering / value analysis (VA/VE) techniques championed
by Dudek & Bock's engineering team.
Techniques such as component re-design /
simplification (often as an outgrowth of customer product
tear-downs and visitations to customers manufacturing
lines), raw material substitution and surface modification
alteration are common drivers of success in this area.
Related to
this, the extensive escalation in metals prices from
historical norms has made the importance of component
over-design more crucial than ever.
In recognition of this, Dudek & Bock engineering
places high priority upon assisting customers in avoidance
of this all too common occurrence.
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By way of
example, the pictures shown on this page depicting the redesign of an
automotive fuel line clip shifting away from use of a heavy
metal stamping to a much lighter weight wire-form represents
a powerful example of the type of VA/VE support capabilities
Dudek & Bock engineering provides to customers on an
ongoing basis.
Additionally,
as stated under the Manufacturing heading, Dudek &
Bock's engineering team commonly supports customer's
application-specific needs through the design of custom made
equipment. In
doing so, the ability to create an optimum combination of
manufacturing capability, component design and cost are
often possible.
In a
collective sense, Dudek & Bock's engineering
capabilities largely represents the engine upon which
customer value is driven.
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(Automotive Fuel Line Clip
shown above)
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